All posts tagged 'Elliott Aviation'

Retrofitting a Hawker to Meet Your Mission

By Adam Doyle, Paint & Interior Sales Manager
www.elliottaviation.com

Hawker

When modifying an aircraft to meet your mission, there are many factors that must be considered. Recently, a customer requested their Hawker 800XP be retrofitted to a double club when it is currently designed with a standard divan. Though it may sound easy, this modification is anything but simple and includes a list of items that need to be addressed which will determine the possible solutions.

In this case, the floor plan requested was not available for the Hawker 800XP due to safety regulations. Though this option was impossible, the next best option is to add seven cabin seats instead of the eight. Eliminating a seating position when opting for seven over eight cabin seats allows for an upgrade to either a cabin seat with a cabinet or even a full berthing seat.

Although possible, changing the floor plan of the Hawker 800XP from a standard divan to seven cabin club seating is a significant amount of work. However, the average retrofit of this caliber may cost less than you might think. Each modification is specific in need and pricing will vary due to the amount of parts and work needed to complete each retrofit.

Since there is not currently a STC for the Hawker 800XP with a double club configuration, an STC will be required before the modification can be done. Next, proper burn documentation will be needed for all interior mods to be included in a 8110 package before the aircraft can be released.

Adding the new seating will affect many things. The left aft closet and the divan will have to be removed to make room for the new seating. By doing this, new up-wash lighting will be needed along with modifications to the headliner, window, lower cabin panels, and carpet since they are currently not there where the closet and divan once were. The headliner, window, and lower cabin panels will have to be extended while the carpet will have to be patched or replaced.

Changing the seating positions also affect the oxygen requirements. If the O2 boxes are positioned incorrectly for the new arrangement, they will have to be moved and in most aircraft, the masks are out of date or deteriorating which will require replacement. By moving boxes, the headliner will then need to be modified or unfurnished to accommodate the new box placements.

The lav door operation will be affected and will only be able to open a third of the way due to binding against the seat’s inboard armrest. The only option is to change the door style to accommodate the door movement.

When adding the new cabin seats, the new frames must match the original frames. If matching frames are unavailable, purchasing all new frames is the next option.

If a 7 place modified double club configuration is desired, the aft closet would need to be removed. The seat pictured would move back and the lav door would need to be modified. Lower sidewalls and window panels would need to be extended.

Additionally, new card tables will need to be constructed, as they were not originally there. If the aircraft has existing front card tables, the process can be smoother. It is possible to reconstruct new aft card table structures based on the original front under the stipulation that the floor plan is approved. If the aircraft does not have any existing card tables, then an STC must be obtained for a new approved floor plan.

Once having approval for the card tables, modification or refurbishment of drinkrails will be needed since the closet and the divan covered where they would typically be. Also because of this, relocation of the cabin switches, phone, and new outlets to match the rest of the aircraft will be needed. Lastly, if there are existing tables, plated accents from the front will need to match the new aft tables if they are available.

There will be further choices to consider when doing the Hawker 800XP retrofit to meet your mission. The above describes a small number of them that will arise with this type of modification of a standard divan to double club retrofit. Modifications can be done but proper information is needed to do it. A simple modification may seem easy, but nothing is simple in aviation.

The best time to do any modification is when a major evaluation is scheduled. This timing would allow the aircraft to be modified simultaneously instead of grounding the aircraft at two different times. A down aircraft could result upwards of $1K/day loss in revenue. We strive to maximize evaluation, maintenance, and modification schedules and minimize down time. Instead of an aircraft being down for eight or more weeks, maximizing the schedule for both the evaluation and the modifications to a possible six weeks is essential.

Standard divan in a Hawker 800XP

What may seem like a simple modification can be incredibly complex. Remember to think about having all the proper information before starting a modification. Think about what the retrofit could affect and if the floor plan is approved, what is the most cost effective option, when and how long is the downtime, and finally, would it be better to sell the current aircraft and purchase another with the desired floor plan.

Adam Doyle joined Elliott Aviation in 2000 as an interior technician after graduating from Wyoming Technical Institute. While at Elliott Aviation, Adam has earned many different promotions on the shop floor including Install Team Lead, Soft Goods Team Lead, Assistant Interior Shop Manager and Seat Shop Manager. Adam’s most recent promotion has been to Paint and Interior Sales Representative for Elliott Aviation. He uses his experience with various vendors, products and processes to educate our clients by providing direction and helping plan for future investment with realistic and accurate figures.

Elliott Aviation is a second-generation, family-owned business aviation company offering a complete menu of high quality products and services including aircraft sales, avionics service & installations, aircraft maintenance, accessory repair & overhaul, paint and interior, charter and aircraft management. Serving the business aviation industry nationally and internationally, they have facilities in Moline, IL, Des Moines, IA, and Minneapolis, MN. The company is a member of the Pinnacle Air Network, National Business Aviation Association (NBAA), National Air Transportation Association (NATA), and National Aircraft Resale Association (NARA). More information can be found at www.elliottaviation.com

 

 

New Wi-Fi solutions for King Air Operators

By Mark Wilken
Director of Avionics Sales at Elliott Aviation

www.elliottaviation.com

With growth brings increased travel demands and so does the importance to stay connected to the office and your clients. Think wi-fi is out of your price range? Think again! Photo courtesy www.FreeDigitalPhotos.net

The importance of connectivity is often understated during flight. Historically, the use of your cell phone or internet in-flight was never an option. However, that paradigm seems to be shifting as businesses tighten budgets and workload increases. Business aviation continues to play a key role in shaping the future of many companies. With growth brings increased travel demands and so does the importance to stay connected to the office and your clients.

As employees and passengers alike travel more, a business may see flight time as an opportunity to recap an important meeting or prepare for the next. Or perhaps catch up on email to make sure you are responding to your customers’ needs in a timely manner. Your key employees can get work done on the aircraft so they don’t have to later that evening with the family. While the cost-analysis of productively over downtime might be somewhat intangible, ways to increase productivity have always been attractive to a CFO.

Wi-Fi providers for business aviation are delivering cost-effective solutions to the consumer, with owners and operators recognizing the benefits to these systems. However, King Air operators have long been searching for Wi-Fi solutions. Typically, only larger aircraft had Wi-Fi options available that made sense for the size and mission needs of their aircraft. Now, King Air owners and operators have a cost-effective solution with the Aircell ATG 2000for a fraction of the cost of the larger systems. Having your King Air equipped with Wi-Fi will keep you connected and your productivity high.

Recently, Aircell announced promotional pricing for the ATG-2000. From now until December 31, 2014, customers can own this system for $45,000, plus installation costs. In addition to lower installation costs, Aircell has lowered their monthly subscription costs and added a pay-as-you-go option.

The Aircell ATG-2000 provides Gogo Biz® in-flight Internet access for up to five connected personal devices. Passengers will have the ability to check email and browse the web. Additionally, the system allows for voice services via either the Gogo® OnePhone cabin handsets or on personal devices through the Gogo® Text & Talk service. The Gogo® Text & Talk service allows passengers to use their own smartphones and mobile phone numbers to call and text in-flight.

The Aircell ATG system operates in the 1.5 – 3.0Mbps range with future initiatives to increase speeds. Most information available on the web, including simple pictures in emails, has increased from 100K to 5,000K (5MB) in data size. This type of usage requires high-speed data transfer to view most content. Recently introduced systems have entered the market for a lower cost, but these systems only reach download speeds up to 100Kbps. Remember the days of 56Kbps dial-up service? This isn’t even twice as fast. With Wi-Fi routers, you now share that single data stream with multiple users further congesting the network. With an Aircell unit, you won’t waste your time and money waiting for an attachment to download.

In addition to Wi-Fi connectivity, the ATG-2000 allows operation of Aircell’s all-in-one cabin entertainment system, Gogo® Vision. Gogo® Vision is business aviation’s first turn-key, on-demand, in-flight entertainment system that puts movies, TV episodes, news, weather, flight progress and more at your fingertips. It allows access to a full library of some of the best titles in entertainment via personal tablets and laptops. The service is delivered by Aircell’s UCS 5000, an all-in-one smart router and media server.

Mark Wilken joined Elliott Aviation in 1989 as an Avionics Bench Technician. He was promoted to Avionics Manager in 1996 and joined the sales team in 2003. Mark has led many highly successful avionics programs such as the King Air Garmin G1000 avionics retrofit program. He recently led efforts for Wi-Fi solutions in Hawkers, King Airs and Phenom 300’s. Mark holds a Bachelor’s Degree in Aviation Management from Southern Illinois University and is a licensed Pilot.

Traceability Equals Peace of Mind

Getting Exactly what You Want from Your Parts Vendor

Thomas Rountree – Parts Manager for Elliott Aviation
www.elliottaviation.com

Everyone wants to have a hassle-free shopping experience and shopping for aircraft parts is no exception. It’s likely that you and your company are short on time and resources so the less time you have to research aircraft parts, the better, especially in an AOG situation. This is where a computer maintenance management system can save you dozens of hours.

If your parts dealer has a good computer maintenance management system, they will be able to tell you the history of that aircraft part from the time the order was placed, what work order it went on, when it was installed, or who it was sold to. It also allows them to trace a specific part to a serial number or lot number sequence so you know how close in age available parts are to the one you have specified.

I recently had a customer experience a computer problem in his airplane and he wanted to know the serial number of the part. At the time, he either wanted his existing equipment repaired or exchanged for a newer model. With just the serial number of his aircraft, we were able to give him options in less than a minute and shipped him a loaner to install the following day while we repaired his faulty device.

A good computer maintenance management system can also help you if you happen to lose your trace documentation. Any reputable company with a good system could replicate and send you the documentation in a matter of minutes. It can also provide you with logbook/date of installation validation. Ultimately, it saves you a lot of hassle. You are the customer; make sure your parts supplier is taking the time to do the research on your behalf.

Thomas Rountree started in logistics when he joined the US Army at the age of 18. His entire career has revolved around that field, including 25 years in retail distribution. He joined Elliott Aviation in 2006 as a shipping-receiving associate, after one year he moved into the Avionics procurement group. A short year later he became the Parts Department Manager and was later promoted to Material Support Manager. He is currently the Director of Parts & Component Services overseeing the Parts Departments, Accessory Shop and Elliott Parts Sales (EPS) group for Elliott Aviation, Inc. ).

Elliott Aviation is a second-generation, family-owned business aviation company offering a complete menu of high quality products and services including aircraft sales, avionics service & installations, aircraft maintenance, accessory repair & overhaul, paint and interior, charter and aircraft management. Serving the business aviation industry nationally and internationally, they have facilities in Moline, IL, Des Moines, IA, and Minneapolis, MN. The company is a member of the Pinnacle Air Network, National Business Aviation Association (NBAA), National Air Transportation Association (NATA), and National Aircraft Resale Association (NARA).

Brake Wear and Unknown Consequences

It doesn’t pay off to push the limits

strong> Brian McKenzie
Elliott Aviation Accessory Shop Manager

www.elliottaviation.com

Although it can get tempting to push the limits of your brakes, regular maintenance can save you a lot of money in the long run. Brakes can often get neglected and the lower the life, the faster the wear. This is especially true when you are close to 10% of your brake wear remaining. The reason being is that when you approach 10%, your brakes deteriorate at a much faster rate than before due to increased heat. This can lead to unusual wear, cracking and warping that could significantly increase your cost of overhaul. If your structural components get damaged, the increased cost for overhaul could be as much as 50% and if you get in a beyond economical repair situation, you will have to replace the entire core.

 

When maintaining brakes, many times an aircraft operator’s focus is on heat packs and they are the only components that get attention. During a brake overhaul, however, not only are the heat pack components changed but the O-rings are changed as well. The brake housing is inspected for cracks and corrosion and treated with a new paint job. Given that the heat pack components are the bulk of the cost of a brake overhaul, addressing the other components regularly will not only extend the life of the brake but keep down future cost.

Environmental factors to note that tend to accelerate wear include salt and sand. While salt accelerates wear and causes corrosion, sand will cause uneven wear in your brakes and limit their life. Also, if you have any drag on your brakes during takeoff they can warp due to extreme temperature changes in such a small amount of time.

In addition to inspection during an overhaul, there are several best practices you can do yourself that will help extend the life of your brakes. First and foremost, make sure you are always checking for leaks. If you happen to see hydraulic fluid around your landing gear in the hangar, make sure to have your lines inspected right away. Hydraulic fluid can rapidly break down all non-metallic components of your brake assembly and addressing the leak early can save you greater repairs later. Also, check your wear indicator. Each aircraft manual will have a section that will show you how to do this. It’s quick and easy and will help you better understand how much life you have left in the brakes. You can also easily check the paint on the housing itself to see what kind of condition it is in. A good paint job will help to prevent unnecessary corrosion to components.

Brian McKenzie started with Elliott Aviation in 2007 as a Quality Control Inspector and led the development of Elliott Aviation’s Accessory Shop in 2011. He received his A&P in 2004, IA in 2009 and ASNT NDT Level III in 2010. Brian started his career in the US Navy where he was part of the fixed wing and rotor wing maintenance and aircrew. He has maintained airframes and components on a diverse number of aircraft including Beechcraft products, Gulfstreams, Citations, Falcons and helicopters. Brian has also worked for Aero Air, Evergreen International, Flightcraft and Jet Services Inc.

Elliott Aviation is a second-generation, family-owned business aviation company offering a complete menu of high quality products and services including aircraft sales, avionics service & installations, aircraft maintenance, accessory repair & overhaul, paint and interior, charter and aircraft management. Serving the business aviation industry nationally and internationally, they have facilities in Moline, IL, Des Moines, IA, and Minneapolis, MN. The company is a member of the Pinnacle Air Network, National Business Aviation Association (NBAA), National Air Transportation Association (NATA), and National Aircraft Resale Association (NARA).

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